ESM1500 Motorized Test Stand With PC Control

Loại sản phẩm: Motorized Test Stands Mark 10 Vietnam

Mã sản phẩm: ESM1500

Nhà cung cấp: Anh Nghi Son

Xuất Xứ:

Hãng sản xuất: Mark-10

Giá : Vui lòng liên hệ

The ESM1500 is a highly configurable single-column force tester for tension and compression measurement applications up to 1,500 lbF (6.7 kN). Suitable for laboratory and production environments, the ESM1500 may be used with an indicator-load cell combination or with a force gauge. Sample setup and fine positioning are a breeze with available FollowMe™ force-based positioning - using your hand as your guide, push and pull on the load cell or force gauge to move the crosshead at a dynamically variable rate of speed.

With generous travel, clearance, and depth dimensions, a wide range of tests can be performed, including break testing, cycling, limit testing to a load or distance, loadholding, elongation testing, tensile testing, compression testing, and more. Satisfy various test methods through an easy-to-use menu, allowing the configuration of test speed, force and distance limits, cycling, preload, and many other functions, all protected by a password. Save up to 50 profiles to accommodate a range of test methods.

Controller functions are offered individually through a unique “build-your-own” configuration platform. Order any combination of functions to customize the test stand to specific requirements. Functions not ordered originally can be activated in the field.

Collect force and travel data, plot and analyze the results, and control test stand motion via PC-based MESUR™gauge Plus software. Or, fully control the stand by a PC through a custom-written program in any language supporting ASCII communications. All communication cables required for PC control and data collection are included with the test stand.

 
   
Data Sheet  
User's Guide  
       

Gallery Hardware and Software Options Specifications Ordering Information
Features   Optional Functions   In The Box   Dimensions
 
 

 
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  • Compatible with indicators and load cells, as well as force gauges
  • Adjustable, removal controller with intuitive menu navigation
  • Password protection of test parameters
  • Stepper motor-driven, producing smooth and quiet operation with no speed variation under load
  • USB output of force vs. time or force vs. distance
  • Compact footprint, suitable for crowded workbenches
  • Ergonomic design, with smart, clean cable management
  • Most electronics housed in an integrated removeable enclosure, easily removed and transported
  • All required communication cables included
 

 

Data collection & motion control software
Consider MESUR™gauge Plus for force vs. travel or force vs. time data acquisition, plotting, analysis, reporting, as well as motion control. The software coordinates motor start / stop and data acquisition with one click.

Note: MESURgauge Plus does not require any optional test stand functions, such as PC Control. If force vs. travel vs. time output is required, order the Travel Indication option. See below section for details.

  Indicators
Choose from three indicators. Consider a Model 7i or 5i to take advantage of all available test stand functions.
  Series R01 force sensors
S-beam load cells for use with any Mark-10 indicator. Capacities from 50 to 2,000 lbF (250 N to 10 kN).
  Series R03 force sensors
Inline force sensors for use with any Mark-10 indicator. Capacities available from 0.25 to 100 lbF (1 to 500 N).
  Load cell hardware kit
Set of mounting hardware to mount any Series R01 load cell up to 2,000 lbF capacity and any Series R03 force sensor. Can also be adapted to other manufacturers' load cells with #10-32, 1/4-28, and 1/2-20 mounting threads. Note that Series R01 and R03 load cell part numbers ending in -1 (ex: MR01-500-1) include mounting hardware for an ESM1500LC.
  Force gauges
Choose from several gauge series. Consider a Series 7 or 5 gauge to take advantage of all available test stand functions.
  Base plate, matrix of holes
Features a matrix of #10-32 threaded holes and a 1/2-20 center hole, ideal for custom fixture mounting.
  Base plate, three hole sizes
#10-32, 5/16-18, and 1/2-20 holes are provided, along with an array of four 1/4-28 holes.
  Grips and fixtures 
Choose from a wide range of tensile and compression grips and fixtures.
  Eye end adapters
Allow for quick grip installation and removal, and prevent grip rotation. Mount to common test frames, load cells, and force gauges.
     
 

Any of the below functions may be purchased at time of order or may be enabled in the field at a later date though a code activation process. A complete options package is also available, including all of the below features at a discounted price. The stands are shipped in Demo Mode, during which time all available features are enabled for 160 hours of operation.

Feature Part No. Description Requirements
FollowMe™ force-based positioning SF008 Crosshead movement responds to manually pushing or pulling on the force gauge shaft or load cell. Increasing force produces greater speeds. Ideal for setups and quick positioning.  
  • Series 7 or 5 gauge or indicator
Travel indication SF009 Travel is indicated on the control unit display, with output via USB. An internal scale utilizing Renishaw technology produces significantly higher accuracy than with conventional rotary encoder-based designs. Backlash and nonlinearity are virtually eliminated.  
  • For data output to a PC, a Series 7 or 5 gauge or indicator is required.
Computer control SF010

The ESM1500 may be fully controlled by a PC through a custom-written program in any language supporting ASCII communications. Also responds to the legacy Chatillon TCD command set and legacy Nexygen TCD software (not available from Mark-10).

This option is not required for MESUR™gauge Plus software.

 
  • Series 7 or 5 gauge or indicator
  • SF009 travel indication
  • SF011 programmable travel limits
Programmable travel limits SF011 The stand stops at or cycles between programmable upper and lower travel distances.  
  • SF009 travel indication option
Overload protection SF012 Protects a force sensor or force gauge against overload. Program the desired percentage of full scale of the gauge. Adjustable analog output voltage setting allows the stand to interface with virtually any gauge with analog output.  
  • Series 7 or 5 gauge or indicator
Auto return SF013 The crosshead moves to a limit switch, force set point, travel position, or break, then stops and reverses direction at full speed to the other limit.  
  • Reversing at force set point: Series 7 or 5 gauge or indicator
  • Reversing at travel limit: SF011 programmable travel limits option
  • Reversing at break: SF019 break detection option
Cycling / dwell time SF014 Same as auto-return, but with the ability to program up to 100,000 cycles. Programmable dwell time for upper and lower limits (set independently) can be set up for up to 10,000 seconds.  
  • Same as auto-return, at the same speed in each direction. Add SF016 for independent up and down speeds.
Independent Up and Down speeds SF016 Individually configure speeds for the up and down directions.  

-

Low speed extension SF017 Extends the standard speed range down to 0.001 in/min [0.02 mm/min].  

-

High speed extension SF018 Extends the standard speed range up to 90 in/min [2,300 mm/min].  

-

Break detection SF019 Crosshead stops at a sudden drop in force. Programmable percentage of peak force.  
  • Series 7 or 5 gauge or indicator
Loadholding SF020 Dynamically adjusts the crosshead position to maintain a programmed load for an indefinite or specified period of time.  
  • Series 7 or 5 gauge or indicator
  • If a specified time is required, order SF014 cycling / dwell time option
Preload / sample touch SF021 Stops the crosshead and/or zeroes the travel display at an initial preload - useful in tensile, compression, spring, elongation, and other applications. Preload is programmable as a percentage of force gauge/load cell full scale. Three modes: (1) stop, (2) stop and zero, and (3) zero without stopping.  
  • SF009 travel indication
  • Series 7 or 5 gauge or indicator
Profiles SF022 Save and recall sets of test parameters, such as speeds, travel limits, preload, etc. Maximum of 50 profiles may be stored.   -
Complete options package Includes all functions listed above. 
Requires a Series 7 or 5 gauge or indicator.
   

 
Load capacity: < 60 in [1,525 mm]/min: 1,500 lbF [6.7 kN]
> 60 in [1,525 mm]/min: 1,000 lbF [4.5 kN]
Maximum travel distance:   32 in [813 mm]
Speed range:   Standard: 0.5 - 24 in/min [10 - 600 mm/min] 
Optional: 0.001 - 90 in/min [0.02 - 2,300 mm/min]
Speed setting accuracy:   ±0.2% of setting
Speed variation with load:   ±0% [stepper motor driven]
Travel accuracy*:   ±0.002 in. per 10 in. [±0.05 mm per 250 mm]
Travel resolution:   0.001 in [0.02 mm]
Limit switch repeatability:   ±0.001 in [0.03 mm]
Power:   Universal input 80-240 VAC, 50/60 Hz
Weight:   Test stand: 198 lb [90 kg] 
Shipping weight: 248 lb [113 kg]
Warranty:   3 years [see individual statement for further details]
Conformance:   CE mark
     
* Because load cell deflection and system deflection are present and not automatically compensated for, this equipment is recommended for applications requiring at least 0.2 in [5 mm] of travel distance.
     

     
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The ESM1500LC and ESM1500FG test stands are shipped as shown at left, and 
include the following accessories:

(1) G1081 eye end
(1) G1080 anchor pin 

(2) G1079 lock ring, 3/4-16
(2) G1088 spanner wrench 
(1) Load cell / indicator mounting kit (ESM1500LC)
(1) Force gauge mounting kit (ESM1500FG)
(1) USB cable
(4) Thumb screw for indicator / force gauge
(1) Allen wrench set
(1) Control panel
(1) Control panel mounting bracket with hardware 
(1) Power cord 
(1) Resource CD


     
Part No. Description US Price
Hardware
ESM1500LC* Motorized test stand with load cell mount, 110V* $6,800.00
ESM1500FG* Motorized test stand with force gauge mount, 110V* $6,800.00
AC1055 Base plate, matrix of threaded holes $125.00
AC1054 Base plate, multiple center hole threads $125.00
AC1045 Eye end kit, force gauge, #10-32F $85.00
AC1045-1 Eye end kit, force gauge, 5/16-18F $85.00
AC1047-3 Eye end kit, load cell / force gauge, 1/4-28M $55.00
AC1047-2 Eye end kit, load cell / M5-1000 / M5-2000 force gauge, 1/2-20M $55.00
AC1057 Force gauge mounting kit (included w/ESM1500FG) $450.00
AC1056 Load cell mounting kit (included w/ESM1500LC) $450.00
AC1065 Load cell hardware kit for ESM1500 $85.00
09-1089-1 Power cord, 110V US (included with ESM1500) $30.00
09-1089-2 Power cord, 220V EUR (included with ESM1500E) $30.00
09-1089-3 Power cord, 220V UK (included with ESM1500U) $30.00
09-1089-4 Power cord, 220V AUS (included with ESM1500A) $30.00
Optional Functions
SF008 FollowMe™ force-based dynamic manual positioning $450.00
SF009 Travel indication $1,600.00
SF010 Computer control via USB $950.00
SF011 Programmable travel set points $750.00
SF012 Overload protection $650.00
SF013 Auto return $450.00
SF014 Cycling / dwell time $650.00
SF016 Independent up and down speeds $400.00
SF017 Extended speed range, low $450.00
SF018 Extended speed range, high $450.00
SF019 Break detection $450.00
SF020 Loadholding $650.00
SF021 Preload / sample touch $550.00
SF022 Profiles $750.00
SFCOMP Complete options package for ESM1500 $5,450.00
 

* ESM1500 contains a universal power supply (80 - 240V) and includes a power cord with US plug. 
Add suffix ‘E’ for Euro plug, ‘U’ for UK plug, or ‘A’ for Australian plug. Ex: ESM1500LCE

Power cords also available for purchase individually.

 

 
ESM1500LC (for use with an indicator and sensor)
 
   
 
 
 
 
ESM1500FG (for use with a force gauge)
 
   

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